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The Dhokra Casting Process
The Dhokra casting process involves a complex set of steps that require immense skill and attention to detail. The process begins with the creation of a clay mould, which is made by mixing clay with rice husk and cow dung. This mixture is then shaped by hand to create the desired form.
Once the mould is ready, a mixture of beeswax, resin, and nut oil is applied to the surface of the mould. The artisan then uses various tools to create the intricate design and details of the sculpture, which are etched onto the wax.
Next, the wax-covered mould is covered in a layer of clay and dried in the sun. The clay is then fired in a kiln, causing the wax to melt and flow out of the mould, leaving behind a cavity in the exact shape of the sculpture.
Molten metal, usually a mixture of copper, brass, and nickel, is then poured into the mould and left to cool and solidify. Once the metal has hardened, the clay is broken away to reveal the finished product.
The finished Dhokra sculpture is then polished and finished with various tools to bring out its shine and lustre. The final product is a beautiful piece of art that is unique and one-of-a-kind.